Boycey's Custom Engineering
Aluminium Fabrication in Atherton
Lightweight, durable aluminium fabrication for trays, toolboxes, canopies and custom vehicle work.
Trusted Fabrication Expertise
At Boycey’s Custom Engineering, we offer on-site and mobile aluminium fabrication services for drivers, tradies and travellers across Atherton and the Tablelands, as well as the Cape and Gulf regions. Aluminium is strong, lightweight and ideal for gear that needs to last without adding unnecessary weight. Whether you're after a canopy, toolbox, tray or brackets for anything from 4x4s to mobile homes to trucks, we’ll fabricate it to fit your setup.
Our team builds custom aluminium gear that’s measured, cut and welded in-house. We work with you to design what you need, then fabricate it using quality materials and proven techniques. Every job is finished cleanly and made to hold up to everyday use, rough conditions and heavy work. For durable builds that won’t weigh you down, call Boycey’s Custom Engineering on 0409 480 624 and chat with our team.
Why Choose Us?
We specialise in aluminium fabrication that’s made to fit and built to last. Here’s why people across Atherton rely on Boycey’s Custom Engineering:
- We build aluminium trays, toolboxes, canopies and custom parts.
- All fabrication is completed in-house using quality materials and solid welding.
- Our aluminium builds are strong, weather-resistant and lighter than steel.
- We customise every job to match your vehicle and your practical needs.
- You’ll get a proper fit and a clean finish every time.
- Servicing customers across the Cape and Gulf regions.
- We offer both on-site and mobile services.
- We work with you to make sure it fits and functions the way it should.
Call Boycey’s Custom Engineering today to get started on your aluminium build.
Frequently Asked Questions
What’s the advantage of aluminium over steel?
Aluminium is lightweight, strong, and naturally resistant to rust. It is ideal for jobs where weight reduction is important, such as canopies, toolboxes, trailers, and vehicle fit-outs. Unlike steel, aluminium does not need coatings to resist corrosion, which makes it great for coastal or wet conditions. It is also easier to cut, machine, and shape, allowing for more precise finishes. While steel remains the stronger option for high-stress applications, aluminium is preferred for many trades, transport, and camping setups due to its weight and clean appearance. When used properly, aluminium offers excellent strength and long-lasting performance in a lighter form.
Is aluminium fabrication weather-resistant?
Yes, aluminium naturally resists rust and corrosion. It performs very well in coastal, humid, and outdoor environments, which makes it a great choice for toolboxes, trailers, and marine gear. Unlike steel, aluminium does not require galvanising or painting to stay protected, although powder coating can improve its appearance and lifespan. Over time, aluminium forms an oxide layer that adds to its resistance against the elements. While it's not completely maintenance-free, basic cleaning and care are usually enough to keep it in good condition. It is especially suited for areas where salt, moisture, or regular weather exposure are part of daily use.
Can aluminium be repaired or welded easily?
Yes, but aluminium requires specific tools and techniques. It can be MIG or TIG welded, depending on the job. These methods need a clean surface, steady control, and the right type of filler rod or wire. Not every workshop is equipped to weld aluminium properly, so it is important to choose an experienced fabricator. Repairs are often possible for cracked, dented, or worn parts depending on thickness and condition. Aluminium cools quickly and reacts differently to heat than steel, so technique matters. With proper welding, repairs can be strong and reliable, allowing aluminium gear to last just as long as steel alternatives.
